iBest Rapid
Custom Vacuum Casting Services

Custom Vacuum Casting Services

High-quality vacuum casting for producing small batches of functional prototypes and end-use parts with production-grade materials and surface finishes.

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Capabilities for Vacuum Casting Services

Master Pattern Making

High-precision master patterns created via CNC machining or 3D printing to ensure accurate mold replication.

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Silicone Mold Casting

Flexible silicone molds that capture intricate details and allow for easy demolding of complex parts.

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Urethane Resin Casting

Casting with various polyurethane resins that mimic production-grade plastic properties including ABS, PC, and PP.

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Why Choose Us

Experienced Vacuum Casting Manufacturer

Years of expertise in vacuum casting, ensuring high-quality parts with consistent results.

Unlimited Customization Options

Wide range of materials, colors, and surface finishes to match your exact specifications.

Effortless Hassle-Free Delivery

Streamlined process from order to delivery with clear communication at every step.

Certified Supplier Network

ISO-certified quality management ensures every part meets strict standards.

Our Vacuum Casting Factory

Our vacuum casting factory makes high-quality parts by injecting liquid plastic into molds, ensuring smooth surfaces and accurate details.

Our Vacuum Casting Factory

Parts Gallery for Urethane Casting Services

ABS-like Resin

ABS-like polyurethane resin with good impact resistance and surface finish for functional prototypes.

Vacuum Casting Surface Finishes

Surface FinishColorDescriptionMaterials
As CastNaturalSmooth finish directly from the silicone mold, replicating the master pattern surface.All Resins
PaintedAny RAL ColorSpray painting for precise color matching and improved appearance.All Resins
TexturedCustomApplied texture for grip or aesthetic purposes.All Resins
PolishedHigh GlossMechanical polishing for a glossy, smooth surface finish.All Resins

Tolerances for Vacuum Casting

Specification3-Axis / Standard4-Axis / Precision5-Axis
Linear Tolerance±0.05 mm per 25 mmN/AN/A
Angular Tolerance±0.5°N/AN/A

What is Vacuum Casting?

Vacuum casting (also known as urethane casting) is a manufacturing process where liquid resin is poured into a silicone mold under vacuum conditions. It is ideal for producing small batches (10-50 parts) of high-quality prototypes or end-use parts that closely match production materials.

Parts Gallery for Urethane Casting Services

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Our Vacuum Casting Equipment List

Vacuum Casting Machine Fupusen V400 — 400*400*300 mm — 2

Vacuum Casting Machine Fupusen V650 — 600*500*500mm — 3

Vacuum Casting Machine Fupusen V1200 — 1200*800*800mm — 3

Vacuum Casting Machine Changxing V2500 — 2500*1200*800 mm — 2

Oven Jingyihuang — 600*400*500mm — 2

UnionTech Lite600HD — 600*600*400mm — 10

UnionTech RS4000 — 400*400*250mm — 5

How to Work with iBest Rapid

1

Upload CAD Design

Upload your CAD file via our form, and our team will respond promptly.

2

Quote & DFM Analysis

Get a detailed quote and a DFM analysis report for optimal part production feasibility.

3

Order Confirmation

Once you’re satisfied with the DFM report and quote, confirm the order to begin production.

4

Start Production

On order confirmation, production begins. Throughout the process, we’ll keep you updated on progress.

FAQs

Is vacuum casting cheaper than 3D printing?
Vacuum casting can be more cost-effective for producing multiple parts, while 3D printingis better for single prototypes.
How does vacuum casting differ from injection molding?
Vacuum casting differs from injection molding based on the type of molds and the volume of production. On the one hand vacuum casting uses silicone molds and is relied on more for prototyping. On the other hand, injection molding uses steel or aluminum mold and is the best manufacturing process for mass production of parts. Additionally, vacuum casting is the better option for low-volume projects or prototypes compared to injection molding.
What is the maximum part size for vacuum casting?
The maximum part size for vacuum casting Up to 2000 x 1000 mm.
What are the benefits of vacuum casting for prototyping?
Vacuum casting benefits include excellent balance between cost, speed, and quality when used in prototyping. It offers the ability to quickly produce functional prototypes with a high level of detail and surface finish. Additionally, it allows for testing different materials and geometries before moving to large-scale production.
Is vacuum casting permanent?
Vacuum cast parts are durable but not as permanent as injection-molded parts; they are ideal for prototypes or low-volume production.
What is the typical lifespan of a vacuum-casting mold?
A silicone mold has an average life of 10-20 runs before it begins to degrade.
What is vacuum casting used for?
Vacuum casting is used to create high-quality prototypes and small production runs. It’s ideal for parts with complex shapes, detailed features, and is commonly used in industries like automotive, aerospace, medical devices, and consumer electronics.
How accurate are vacuum-cast parts?
Vacuum casting has a accuracy of ± 0.15 % (dimensions below 100 mm bear a lower limit of 0.3mm) Its precision allows for more detailing and consistency during casting.
What is the vacuum casting process?
The process involves creating a silicone mold from a master model, then injecting liquid resin to produce parts.
What is the cost of vacuum casting compared to other methods?
iBest Rapid offers vacuum casting service at a competitive price. Generally, vacuum casting is cheaper for low-volume production and prototyping than other manufacturing process, e.g., injection molding. However, for high-volume production, it can be less cost effective.

Ready to Get Started?

Upload your design files and get a free quote within 24 hours.

*All prices are subject to change. Prices may vary depending on material, complexity, quantity, and delivery time.

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